Heavy Duty Trench Cutter for Subway Deep Foundation Diaphragm Wall Project
Product Description:
The Trench Cutter is a highly advanced piece of construction equipment designed specifically for the efficient and precise excavation of diaphragm walls. Known for its robustness and unparalleled performance, this hydromill trench cutter is engineered to meet the demanding requirements of modern civil engineering projects. With a maximum ground pressure capacity of 120 tons, this machine can effectively cut through various soil types, ensuring stability and accuracy in the construction of diaphragm walls.
One of the standout features of this hydromill trench cutter is its impressive wall thickness capability, ranging from 1000 to 2000 millimeters. This versatility allows contractors to tailor the trench cutter’s operation to the specific needs of their project, whether it involves constructing thick diaphragm walls for deep excavations or thinner walls for less demanding applications. The ability to handle such a wide range of wall thicknesses makes this trench cutter an essential tool for infrastructure projects such as tunnels, basements, and underground parking structures.
The powertrain of the trench cutter is designed to deliver exceptional torque, with the gearbox capable of generating a maximum torque of 180 kNm. This high torque output ensures that the cutter can maintain consistent cutting performance even under challenging ground conditions. Combined with a maximum pressing force of 60 tons, the hydromill trench cutter is able to exert significant downward pressure, allowing it to break through tough soil and rock layers with ease. This combination of torque and pressing force not only enhances cutting efficiency but also contributes to the overall stability and precision of the diaphragm wall construction process.
Another critical aspect of this hydromill trench cutter is its total hydromill module weight, which ranges from 47 to 60 tons. This weight distribution is optimized to provide the necessary balance and stability during operation, minimizing vibrations and ensuring smooth cutting action. The substantial weight also contributes to the machine’s ability to maintain steady contact with the ground, which is crucial for achieving uniform wall thickness and high-quality diaphragm walls.
In addition to its technical specifications, the trench cutter is designed with operator safety and ease of maintenance in mind. Its robust construction and reliable hydraulic systems reduce downtime, allowing for continuous operation on demanding construction sites. The hydromill trench cutter’s advanced control systems enable precise adjustments to cutting depth, angle, and speed, giving operators full control over the excavation process. This precision is vital for creating diaphragm walls that meet stringent engineering standards and project specifications.
The use of this hydromill trench cutter in diaphragm wall construction offers numerous benefits. It significantly speeds up the excavation process compared to traditional methods, reducing project timelines and labor costs. Furthermore, the precision cutting capability ensures minimal disturbance to surrounding soil and structures, which is essential in urban environments where space and stability are critical concerns. The machine’s adaptability to various soil conditions and wall thicknesses makes it a versatile choice for contractors working on diverse projects.
Overall, the trench cutter represents a significant advancement in diaphragm wall construction technology. Its combination of high ground pressure, substantial torque, powerful pressing force, and optimized weight make it an indispensable tool for creating durable, high-quality diaphragm walls. Whether used in large-scale infrastructure projects or specialized construction tasks, this hydromill trench cutter delivers reliable performance, efficiency, and precision, helping to ensure the success of complex engineering endeavors.
Features:
- Product Name: Trench Cutter
- Maximum Ground Pressure: 120 Ton
- Gearbox Output Speed: 0–20 rpm
- Total Hydromill Module Weight: 47–60 ton
- Maximum Torque of Gearbox: 180 KNm
- Maximum Pressing Force: 60 Ton
- Specially designed for diaphragm wall trench cutter applications
- Equipped with a powerful hydromill for efficient cutting
- High-performance hydromill ensures precise and reliable operation
Technical Parameters:
| Maximum Torque of Gearbox | 180 KNm |
| Total Hydromill Module Weight | 47–60 ton |
| Wall Thickness | 1000–2000 mm |
| Maximum Ground Pressure | 120 Ton |
| Gearbox Output Speed | 0–20 rpm |
| Maximum Pressing Force | 60 Ton |
Applications:
The Hypertec Spherical Hob With XCMG 120 hydromill trench cutter is a highly specialized piece of equipment designed for a variety of demanding construction and engineering projects. Originating from China and boasting robust specifications such as a maximum torque of 180KNm in its gearbox and an output speed ranging from 0 to 20rpm, this trench cutter is engineered for precision and power. With a maximum pressing force of 60 tons and a maximum ground pressure of 120 tons, it excels in cutting through tough soil and rock formations, making it an ideal choice for deep foundation work and soil stabilization tasks.
The hydromill trench cutter is commonly applied in urban construction sites where space is limited and precision is paramount. It is extensively used for creating deep, narrow trenches for diaphragm walls, slurry walls, and other underground retaining structures. These applications are critical in the construction of basements, underground parking lots, tunnels, and subway systems, where maintaining soil integrity during excavation is essential. The total hydromill module weight, ranging between 47 to 60 tons, adds to its stability and effectiveness in such scenarios.
In addition, the Hypertec trench cutter is suited for environmental and civil engineering projects such as slurry trench barriers for groundwater control and contamination containment. Its powerful gearbox and pressing force enable it to perform efficiently in diverse ground conditions, including clay, silt, gravel, and rock layers. The hydromill trench cutter’s slow, controlled gearbox output speed ensures minimal disturbance to the surrounding environment, making it suitable for use in sensitive ecological zones or densely populated urban areas.
Furthermore, the Hypertec model is frequently employed in infrastructure projects like bridges and dams, where deep foundation trenches are necessary to ensure structural stability. The trench cutter’s reliability and high performance also make it valuable in mining operations and large-scale civil works that require precise trenching and soil removal. Overall, the Hypertec hydromill trench cutter with XCMG 120 is an indispensable tool for modern construction and engineering projects requiring robust trench cutting capabilities combined with advanced technology and durability.
